by rsm5178 » Fri Jun 05, 2015 11:49 am
I would say it is best to hit as close as possible to the center of the mirror. The laser beam has a width, so you want all of that width to hit the mirror. Also, it helps with the slightest bit of misalignment (more room for error down the beam path). My beam path is not perfectly centered to the mirrors but it is perpendicularly true and thus good enough for me.
Make sure you test your alignment across the entire bed. Remember that you have X, Y, and Z axis to align. I had to drill out my lens carriage plate and my left gantry bracket slightly to have a perfectly perpendicular beam path on the X and Y (because of my optics choice). I also had to shim up the second mirror as well as the 3rd to make my path planar (no Z).
For alignment, I made discs to put into my tube holders to hold a laser pointer. The laser pointer is furthest from the 1st mirror. A disk with a pin hole in it was in the other tube holder to condense the beam and make sure it's centered. A bunch of people have used this method and I assume the route you're going. Definitely helps a lot over the tape method.
Rich