by cvoinescu » Wed Apr 01, 2015 2:39 pm
There seem to be two effects.
There is a regular banding, which can be caused by non-uniformity in the Z movement, or by the Z movement also moving the X and Y minutely. The frequency of the bands matches the pitch of your Z screws, you you get one band per screw turn. The coupling into horizontal movement can happen if your Z screws are bent or off-center, and their sideways movement also moves the rest of the machine a little. The non-uniform Z movement can happen in more than one way, including if an off-center, bent, or angled screw causes the Z motor mounts to flex, moving the motors up and down a little. Often, you see both effects at work at once. This has been discussed at length in the forum, including some fixes that seem to work very well (thicker Z motor mounts, and a Z lift design that does not constrain the screw in the horizontal plane).
The other effect is a general untidyness and non-uniformity that can be caused by a lot of things, including non-uniform filament thickness, or even the way the filament resists pull as it comes off the spool. In other words, I have no clue.